Simulations
Simulation & design optimization for Platinum glass systems
Reduce design risk before manufacturing begins. By combining fluid dynamics, structural mechanics and electrical analysis in one integrated model, EMP-Glass helps optimize performance, glass quality and system lifespan from the earliest project stage.
Engineering decisions backed by advanced simulation
Advanced numerical simulation is a standard part of every Platinum system EMP-Glass designs and delivers. Instead of relying only on assumptions or trial-based design changes, we use integrated simulation models to evaluate how the system is expected to behave under real operating conditions.
This approach helps identify opportunities for optimization before manufacturing begins, supporting better thermal performance, more stable glass behavior, improved design reliability and longer service life.
Improve system performance
Improve system performance by understanding how temperature, flow and heating interact inside the Platinum structure.
Support better glass quality
Support better glass quality through optimized flow behavior, mixing, refining and thermal conditions.
Reduce technical uncertainty
Reduce technical uncertainty before production hardware is manufactured.
Optimize service life
Optimize service life by evaluating stress, deformation and long-term mechanical behavior under operating conditions.
Make better design decisions
Make better design decisions based on modeled behavior rather than assumptions alone.
Available as part of a project or as a standalone service
Simulation expertise is available not only for new EMP-Glass systems, but also as a standalone engineering service. Whether you need an independent analysis of an existing system, want to verify design modifications, or are evaluating concepts for a new production line, EMP-Glass can provide simulation studies and consultations tailored to your specific requirements.
Computational Fluid Dynamics
We simulate the complete flow and temperature field inside the Platinum system to better understand process behavior and identify optimization opportunities.
Scope includes:
- Molten glass flow with temperature-dependent viscosity and density
- Laminar and turbulent flow regimes coupled with heat transfer
- Cooling media flow, including air and water, with temperature distribution
- Radiation heat transfer
- Particle and bubble tracing for the optimization of drains and refiners
- Stirring and mixing efficiency analysis
- Free glass forming simulation, including glass fiber processes and glass sheet processes, with shape, temperature and stress distribution
Structural & Mechanical Analysis
We evaluate the long-term mechanical integrity of Platinum systems operating under thermal and process loads.
Scope includes:
- Thermal expansion and resulting stress distribution
- Elastic and creep deformation of various Platinum alloys under operating conditions
- Lifespan estimation
Design optimization to extend service life
Electrical & Heating Analysis
We model the electrical heating system to support accurate and efficient temperature control across the Platinum structure.
Scope includes:
- Electrical current density simulation
- Heating power estimation
- Optimization of heating zone layout
Where this service creates value
Simulation & design optimization can support a wide range of project scenarios across Platinum glass systems and production lines.
New system development
Use simulation to evaluate concepts early and support the design of new systems before manufacturing begins.
Existing system analysis
Gain a deeper understanding of how an existing system performs under real operating conditions and identify opportunities for improvement.
Design modification studies
Assess the impact of planned design changes before they are implemented in production hardware.
New production line planning
Explore technical options, compare concepts and make more informed engineering decisions for future investments.
Why EMP-Glass for simulation & design optimization
At EMP-Glass, simulation is not treated as a separate theoretical exercise. It is an engineering tool integrated into the design and delivery of Platinum systems for glass production. By combining fluid, structural and electrical analysis into one coordinated approach, we help customers move from concept to technically informed design decisions with greater confidence.
For customers, this means access to simulation expertise that is directly connected to real Platinum-system engineering, practical production requirements and long-term system performance.
Discuss your system with our engineering team
Whether you are developing a new Platinum system or improving an existing installation, EMP-Glass can support your project with simulation studies and design-focused consultation tailored to your technical goals.